Sunday, May 1, 2016

Chemical Composition of Clinker

                                                                                                             
The Cement clinkers (which are formed when calcareous and argillaceous raw materials are mixed and burned in rotary kilns) consist of following major compounds:

Compound
Common Proportion
Cement chemist notation
Tricalcium Silicate (3CaOSiO2)
40-65%
C3S
Dicalcium Silicate (2CaOSiO2)
20-35%
C2S
Tricalcium Aluminate (3CaO Al2O3)
5-15%
C3A
Tetracalcium Aluminium Ferrite (4CaO Al2O3 Fe2O3)
8-18%
C4AF
Gypsum (CaSO4)
3.0-4.0%

Other Constituents
0-5.0%


Tricalcium Silicate / (C3S) / {Alite}
·         Generate heat more rapid
·         Hydrate more rapidly
·         Possess less resistance to chemical attack
·         Develop early strength

Dicalcium Silicate / (C2S) / {Belite}
·         Imparts ultimate strength of the cement
·         Offers more resistance to chemical attack
·         Hardens more slowly
·         Less heat of hydration
·         Largely responsible for increase in strength beyond 7 days
Tricalcium Aluminate / (C3A) / {Celite}
·         Weak against sulphate attack
·         Reacts fastly generating a large amount of heat
·         Does not contribute to develop strength
·         Causes initial setting of cement
·         It is the first compound which reacts with water when mixed with cement.

Tetracalcium Aluminium Ferrite / (C4AF) / {Felite}
·         Poor cementing value
·         Reacts slowly generating small amount of heat
·         Comparatively inactive
·         Most Portland cement colour effect are due to C4AF
·          

It has been observed that most of the strength developing properties of cement are controlled by C3S and C2S (the sum of their percentage varies from 70 to 80 percentage)

High percentage of C3S and low C2S result in
·         Rapid hardening
·         High early strength
·         High early strength with high heat generation
·         Less resistance to chemical attack

Low percentage of C3S and high percentage of C2S result in
·         Slow hardening
·         Much more ultimate strength with less heat generation
·         Greater resistance to chemical attack.



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