Saturday, April 23, 2016

Chemical Constituents of cement

Chemical Constituents of cement

Percentage of various ingredients for the manufactures of Portland cement should be as follows:
                 Ingredients
Proportion
Lime (CaO)
60.0-67.0%
Silica (SiO2)
17.0-25.0%
Alumina (Al2O3)
3.0-8.0%
Iron Oxide (Fe2O3)
0.5-6.0%
Calcium Sulphate (CaSO4)
3.0%-4.0%
Magnesium Oxide (MgO)
0.1-4.0%
Sulphur Oxide (SO3)
1.0-3.0%
Insoluble Residue       
0.25%
                                                                     
                                                                                               
                                                                                               
                  
                                             
                                                                                   
                     Lime (CaO)
·         Major constituent and Proportion needs to maintained carefully,
·         Excess makes the cement unsound and cause the cement to expand and disintegrate,
·         Deficiency in lime reduces in strength and cement sets quickly.

                    Silica (SiO2)   
·         It is an important ingredient   of cement   and imparts strength to the cement due to the formation of dicalcium and tricalcium silicates.
·         Excess provides greater strength but prolongs the setting time.

                      Alumina (Al2O3)
·         Imparts  quick setting quality to the cement,
·         Acts as a flux and lowers the clinkering temperature,
·          Alumina in excess reduces the strength of cement.

                               Iron Oxide (Fe2O3)
                ·                     Provides colour, hardness and strength to cement.

                Calcium Sulphate (CaSO4)
·         Present in the form of gypsum,
·         Increase in the initial setting time of cement.

                           Magnesium Oxide (MgO)
·         Imparts  hardness   and  colour   to the cement,
·         Excess makes the cement unsound.

                               Sulphur Oxide (SO3)

·         Makes the cement sound.

©Ishu Mainali

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